Basic Info

Model No.	Patch cord Production Machine
Brand Name	OEM
Place of origin	China

 

Product description

JJT provide One-stop Purchase and Training for fiber optic patch cord production line.Helps our customer built up own fiber optic patch cord production line.You will have JJT's full video and technical support.

Normally one patch cord production line need 15-20 people,with 4 polishing machine,11h,can polishing,6k-7k connectors.Check following steps and required machines for reference.

 

Step 1:Cutting Fiber Cable

Tools Requirement:Automatic cutting machine 

Description for Automatic cable cutting machine

The automatic cable cutting machine is special equipment used for fiber cable cutting, winding, measuring. Automatic cable cutting machine can be different specifications of the cable cut and winding the length and into the garden ring. The automatic cable cutting machine has length accurate, cut and winding integration, automation advantages.

The automatic cable cutting machine is specialized for production and design of a standard special equipment, range of application: Fiber cable of ø 0.9 to ø 6 (including ø Below 4 armoured cable).

The automatic cable cutting machine adopts color man-machine Sino-British operating system, comprehensive advantages similar products at home and abroad, automatic cable cutting machine adding a set of data to feedback automatic processing function, cutting cable length precision rises greatly, with automatic accept cable, automatic cut and cable protection, automatic cable cutting machine as well as functions such as middle suspended. Length and speed Settings flexibility, high production efficiency.

Specification

Cutting cable length	Lam acuities 450M
Cutting cable	ø 0.9 - ø 6mm
Cable protection	yes
Send cable speed	1.6 m/s
Length precision	Lam acuities 3 ‰
Power consumption	450W 220V 50/60Hz
Air pressure	0.5 ~ 0.6 Mpa
Outfit cable weight	42KG acuities Lam
Spatial dimensions	2M * 0.5 M * 1.2 M
The total weight	170KG

 

Step 2:Preparing Process

Tools Requirement:Fiber Jacket Stripper,Miller stripper.

1,put connector parts onto fiber cable

2,use Fiber Jacket Stripper to strip the jacket of cable. 

3,then use miller stripper to strip cladding and coating of fiber

 

Step 3:Solidify epoxy resin glue

Tools requirement: heat oven & epoxy resin glue & Epoxy Resin Glue Pneumatic Injector & Centrifuge 

Main feature of Fiber Heat Oven

1,Heating for almost kind of fiber optic ,such as FC、SC、LC、MU、E2000、ST etc.

2,Two independence control system , 48 ferrules can be heated at the same time at most.

3,High productivity.

4,Heat even to exhaust the least.

5,Precise control system , adjustable temperature 60～150℃ , fluctuation ±1℃ only.

6,Control the heating time by designation.

7,Curing frock can be replaced to decline time.

8,User friendly and dependable.

Centrifuge

The frame is made of high strength plastic, so its weight is low. The noise is low when it is running. The motor has a wide range of speed, and it also can run precisely. It can be operated simply and conveniently. It is safe and reliable because of being equipped with door switch.
It can be used for qualitative analysis to serum, plasma, eviction in the fields of biology, chemistry, medicine and so on. With safety switch and mechanical lock.

Technical specifications

Max.speed	16000rpm
Capacity	1.5ml—12
Max.RCF	17000*g
Power source	220V 50Hz  110V 60Hz
Time range	0-30min
Package Size	35*34*36cm
G.W.	10kg
N.W.	9 kg

 

Epoxy Resin Glue Pneumatic Injector

Time for solution: 0.001S-9.999S, 0.01S-99.99S (via the machine switch settings)

Cycle (intermittent) time: 0.1S-9.9S

Input pressure: 1bar-7bar (1bar = 1.01972kg/cm ² = 14.5038psi)

Output pressure: 0.1bar-7bar

Repeatability: 0.00005S

Epoxy minimum quantity: 0.005ml

Working speed:> 600 times / min

Input voltage: 110V/220V ± 10% 50Hz

Power consumption: <15W

Weight: <3.5Kg

Dimensions: 70 × 210 × 281 mm

 

Step 4:Polishing

Tools requirement: Fiber Optical Polisher ,Polishing Film & ultrasonic cleaner

Introduction

JJT-550C series fiber connector polisher is a full-featured polishing machine with complete electronic control on speed, force, and polishing time. The unique speed-ramping feature ensures minimum damage to expensive polishing films. The machine can be adapted to fc/upc, sc/upc, st/upc, lc/upc, lc/apc, mu/upc, fc/apc, sc/apc, mt-rj, E2000 connectors etc, and other polishing needs such as optical crystals and other micro-sized optics.

Convenient force adjustment allows the user to polish 3, 4, 6, 8, or 12,16,24,40 connectors at a time without compromising the consistency in dome radius of curvature.

Features
1,Complete digital control reduces operator errors
2,Dedicated displays prevent confusion and simplify training
3,Variable speed fits a wide variety of polishing needs
4,Polish up to 40 (or 3, 4, 6, 8 ,12,16) connectors  at a time
5,Setting memory after interruption/stop resumes polish run quickly
6,Setting memory at power-off ensures consistent production operation
7,Speed and force ramping reduces film damage
8,Narrow body makes it possible for multiple-machine operation
9,Quick-change lever speeds up removal of polishing fixture
10,Stainless steel chassis and laminated panel prevent water damage

11,Japanese engine to make polishing stable

 

Specification

Machine Size	L 240(mm) × W 240(mm) × H 260(mm)
O.D. of Rotation Plate	127 mm（5 inch）
Time Settings	99 min 99 sec (Max)
Speed for Rotation Plate	90 rpm
Height of Plate Jumpiness	<10 um
Pressure Configuration	21 ~ 36 N/cm2
Work Temperature	10 ~ 40 Celsius degrees / 10℃～40℃
Relative Humidity	15%~85%
Noise	unloading Less 50 dB
Libration	Working Status 0.25g 5~100Hz 10min Stopping Status 0.50g 5~100Hz 10min
Power Input	220～230 VAC 50Hz/60Hz
Electric Power	40 W
Net Weight	24 kg

 

Ultrasonic cleaner  

Model number: JJT-SH-6L Mechanical control

Material: stainless steel including cover

Power supply: 220-240V, 50/60 Hz

Power: 240W 

Number of Transducer/ Transducer Frequency: 3 x 40 KHz

Tank size: 10L

Heating Temperature: 0-70oC

Tank Dimension: 300 (L) x 240 (D) x 150 (H) mm

Unit Dimension: 330 (L) x 270 (D) x 310(H) mm

Unit weight: 5.3 kgs

Packing: 6 pcs per carton

Carton Size and Weight: 720 x 450 x 740 / 35 kgs

Stainless steel basket is available as optional accessory

 

Polishing Film

Polishing Film 30um 9um 1um Ads

Step 5 : Checking end face of ceramic ferrules

Tools requirement: 400X  Optical Fiber Video Microscop

Integrated design
JJT-400C has a compact size due to its integrated design and saves working space, it is a great breakthrough compared with traditional endface inspector of separate structure.

Excellent image quality

With coaxial illumination optical magnify system, JJT-400C can easily find the slight defects on fiber endface. High resolution image sensor and 8〞pure black-and-white digital TFT LCD can show the most truly details of fiber endface.

 

Specifications

Power Requirements: 110/240V AC (220/230 V AC Available)

Magnification: 400X

Connector adapter: Universal 2.5 mm (Universal 1.25mm adapters available)  
Can check connectors including ST/FC/SC/LC/E2000/SMA etc.

 

Step 6:Connector Assembly

Tools requirement: Connector Crimping Machine& Kevlar scissors

Main feature of Connector Crimping Machine

1. special designed for crimp fiber connectors

2. the crimper contains 4 crimp sizes; triple hex3.2, 3.84, 4.5 & round 5.0mm

3. the crimper die can be special designed for custom-made

4. foot switch will be prived force reduction than the hand held crimping tool

5. the crimper die can be changeable for different crimp size

Specification

Machine size	200Wx290Lx220H mm
Net weight	18kg
Power	AC 110/220V,50/60Hz
Consumption air	5 kgf/cm
Crimp sizes	Triple hex 3.2, 3.84, 4.5 & round 5.0mm
Special die sizes	Custom-made

 

Step 7:Testing insertion loss and return loss

Tools requirement: insertion loss and return loss instrument

JW3327 IL&RL Test Station is a combination of years of production and testing experience of its own optical  passive components and  optical communication instrumentation,fully drawing on the advantages of instrumentation at home and abroad and the needs of domestic customers,elaborate development of a precision optical detection instrument.

It is widely used in insertion loss and return loss testing for fiber optic cables,Passive optical device and Fiber-optic communication systems, it is the basic test instrument for manufacturers, scientific research institutions and operators for production testing,research and development,and Engineering Construction and maintenance.

 

Features

1) Built-in High Stability Optical Light Source;
2) Multi-test mode, support dual-wavelength IL RL simultaneous test;
3) The upper computer and lower computer threshold can be set;
4) Support Multiple Fiber interface conversion;
5) Large color screen display
6) Support Multiple Communication Interfaces;
7) The insertion loss of multimode jumper can be detected by adding 850 wavelength
8) Light Path built-in VFL, easy to find the other end of the jumper, enhance the test speed;

Specification

Model	JW3327A	JW3327B
Optical return loss test	SM	MM
Test wavelength (nm)	1310/1550 (±10nm)	850/1300 (±10nm)
Fiber type  (um)	9/125	50/125 or 62.5/125
Output power  (dBm)	≥-5	≥-28
Output stability  (dB)	±0.015(15min@25℃)	±0.05(15min@25℃)
Connector type	FC/APC
Test range  (dB)	0~75
Display resolution	0.1
Detector type	InGaAs  2.0
Wavelength Range(nm)	800~1700
Calibration  wavelength(nm)	850/1300/1310/1490/1550/1625
Measurement range(dBm)	+3~-75	+3~-70
Uncertainty of insertion loss	±0.05dB	±0.1dB
Insertion loss stability	±0.01dB	±0.03dB
Power uncertainty(dB)	0.25dB(+3~-55dBm)
Display resolution	0.01
Connector type	Variety  interface,FC/SC/ST/ universal  Φ2.5mm/ universal Φ1.25mm etc.
Display	3.5inch TFT color screen
Communication interface	USB2.0/RS232/ Wireless module (optional)
Operating system	Win7 32/64 bit Win10 32/64 bit
Display	Recommend 21-inch display, Min resolution 1600*900
Operating temperature	-5~+40℃
Storage temperature	-25~+70℃
Power Supply	AC 220V
Dimension(mm)	280x260x120

 

Step 8 :Recheck end face of ceramic ferrules before packing

Tools requirement: 400X Optcial Fiber Microscope

Integrated design

JJT-400C has a compact size due to its integrated design and saves working space, it is a great breakthrough compared with traditional endface inspector of separate structure.

Excellent image quality

With coaxial illumination optical magnify system, JJT-400C can easily find the slight defects on fiber endface. High resolution image sensor and 8〞pure black-and-white digital TFT LCD can show the most truly details of fiber endface.

 

Specifications

Power Requirements: 110/240V AC (220/230 V AC Available)

Magnification: 400X

Connector adapter: Universal 2.5 mm (Universal 1.25mm adapters available)  
Can check connectors including ST/FC/SC/LC/E2000/SMA etc.